Fertilizer Mixer Machine Series refers to a range of equipment used in the fertilizer production process to blend and mix different fertilizer materials. These machines play a crucial role in ensuring the uniform distribution of nutrients and additives, enhancing the quality and effectiveness of the final fertilizer product. Here are some common types of fertilizer mixer machines:
- Horizontal Mixer: The horizontal mixer consists of a horizontal drum or trough with rotating blades or paddles. It is used to mix dry or wet materials, including granular fertilizers, powders, and additives. The rotating blades create a tumbling motion, ensuring thorough mixing of the materials.
- Disc Mixer: The disc mixer, also called a pan mixer, features a large disc-shaped container with high-speed rotating paddles or blades. It is mainly used for blending powdered or granular materials. The materials are lifted and thrown by the rotating blades, promoting effective mixing.
- Ribbon Mixer: The ribbon mixer consists of a horizontal trough with inner and outer helical ribbons. The ribbons rotate in opposite directions, creating a gentle and efficient mixing action. It is suitable for blending dry materials, powders, and granules.
- Rotary Drum Mixer: The rotary drum mixer utilizes a rotating drum with internal fins or blades to mix materials. It is commonly used for blending powdered or granular materials, ensuring a homogeneous mixture. The rotary motion of the drum facilitates efficient mixing.
These fertilizer mixer machines are available in various sizes and capacities to accommodate different production requirements. They can be used individually or integrated into a complete fertilizer production line. The selection of the appropriate mixer machine depends on factors such as the type of materials, required mixing capacity, and specific production needs. Proper maintenance and cleaning of the mixer machines are essential to ensure consistent and reliable performance. Regular inspection and servicing will help prolong the lifespan of the equipment and maintain the quality of the fertilizer production process.
Double Shafts Horizontal Fertilizer Mixer(Horizontal Mixer)
Double shafts horizontal mixer is suitable for continuous mixing of mixed fertilizer powder,usually used after automatic batching equipment.The working principle is that the materials go into the mixing tank,then through a pair of screw shafts with opposite rotating,they are stirred uniform,and enter the next granulation process.
1.High efficiency and high wear resistant alloy. It has high mixing efficiency and small floor space. The spiral blade is made of a highly wear-resistant special alloy.
2.The two-shaft wet mixer is driven by a reducer, which has stable rotation and low noise.
3.The twin-shaft mixer is fed from the top and discharged at the bottom, and the structure is reasonable.
4.The seal between the joint surfaces is tight and the operation is stable.
When the dry powdery material is fed into the tank by the feeding nozzle, then the power transmission mechanism drives the spiral spindle rotation of the multi-group blades. By driving the passive helical shaft and the main shaft of the meshing transmission gear, the material is stirred and pushed to the tank and the wet section. After the material is pushed into the humidification section, the humidifier automatically sprays the material, and then the mixing section is fully stirred. When the material reaches the controllable humidity, it is removed from the outlet and enters the next process.
|Model||Motor Power(kw)||Capacity(T/H)||Inner volume||Size|
Bulk-blending fertilizer Mixer(Rotary Drum Mixer)
BB fertilizer mixer overcomes the mixtures chromatography and distributaries phenomena caused by different proportion of raw materials and particle size,thus improving the accuracy of the dosing.It also solves the influence on system caused by material properties,mechanical vibration,air pressure,voltage fluctuation cold weather etc.It has the characteristics of high precision,high speed,long life,etc,which is the ideal choice in BB fertilizer (mixed) producer.
1.The mixing efficiency is high and the area is small.The spiral blade adopts high – wear special alloy.
2.Adopts reducer transmission, which is stable and has low noise.
3.It has reasonable structure. Its feeding is from the top, and the discharging is from the bottom.
4.The joint surfaces are tightly sealed and run smoothly.
The BB fertilizer blender is input materials through the feeding lifting system, the steel bin goes up and down to feed materials, which directly discharged into the mixer, and then passed to the roller by rotation.When working, clockwise rotation mix materials, anticlockwise rotations discharge materials,the fertilizer stay in material bin for a while, then automatically drop down through the gate.This BB fertilizer machine is designed as per the requirement of the blending fertilizer plants or fertilizer distributors, and the prodution capacity can be 10–15 tons per hour.
Circular pan Fertilizer mixer(Disc Mixer)
The vertical disc fertilizer mixer is a new kind of equipment which is improved on the basis of the original mixer. It is mainly used in organic fertilizer, compound fertilizer and power plant dust collector, which can also be used in chemical metallurgy, mining, building materials and other industries.
The vertical disc fertilizer mixer motor drives the speed reducer, then the main shaft is driven by the reducer, finally the main shaft drives the stirring gear to stir material.
1.High mixing efficiency and less occupied area.The spiral blade adopts high-wear special alloy.
2.The cycloidal gear reducer has the characteristics of compact structure,convenient operation,uniform stirring and convenient unloading etc.The rotation is smooth and the noise is low.
3.The disc mixer feeds material from top,discharge from bottom,which is reasonable.
4.The sealing between each combination surface is tight,so the machine runs smoothly.
Single Shaft Fertilizer Mixer(Ribbon Mixer)
The single-shaft mixer is mainly used in organic fertilizers, compound fertilizers and dust collectors of thermal power plants, and can also be used in chemical metallurgy, mining, building materials and other industries.
1.High efficient. It has high mixing efficiency and small floor space. The spiral blade is made of a highly wear-resistant special alloy.
2.Low noise. It adopts reducer transmission, which makes the rotation stable and the noise is low.
3.The structure is reasonable. The single-shaft mixer is fed from the top and discharged at the bottom, and the structure is reasonable.
4.Running smoothly. The seal between the joint surfaces is tight and the operation is stable.
The working principle is that the materials go into the mixing tank,pass through a group of double helical ribbon type blade,they are stirred uniform,and enter next granulation process.